OEE and downtime
Availability, performance and quality; losses by reason.
Industries
Every industry’s shop floor is different. The platform is the same.
Takt, shelf life, variants or batches: every industry has its own constraint. Kesoniti answers each one in the language of its shop floor, on one platform.
01
Automotive and suppliers
The typical problem on the floor
Takt is tight and the customer expects in-sequence delivery; a 10-minute stop on one press shifts the whole shipment.
With Kesoniti
Every downtime is recorded with its reason as it happens, OEE is visible within the shift, and andon calls reach the right team.
- Correct cycle time from molds and cavities
- First-piece approval and measurement checks
- Confirmations posted to the ERP as they are recorded
02
Food, beverage and FMCG
The typical problem on the floor
Fast lines, frequent changeovers and shelf life; one wrongly labeled pallet means a recall.
With Kesoniti
Batch and best-before labels print on the floor from the right template; changeover time and scrap are tracked separately.
- Batch labels designed in the app
- Setup and scrap reasons recorded apart
- Shift summary to Teams
03
Textiles and apparel
The typical problem on the floor
Hundreds of color and size variants across several stages; which machine runs which order stays on paper.
With Kesoniti
The operator picks the order on the terminal, the machine signal does the counting; the production record is right whatever the variant.
- Live status on the machine board
- Order and material scanning by barcode
- Shift and team plans
04
Energy and solar
The typical problem on the floor
Every panel and module must be traceable; a problem in one cell batch means knowing which products it went into.
With Kesoniti
Batch and order data are recorded at the moment of production; when a measurement leaves its tolerance, the line lead knows at once.
- Traceability by batch and order
- SPC and tolerance alerts
- Component consumption posted to the ERP
05
Metals and heavy industry
The typical problem on the floor
Continuous processes, costly stops and high scrap; where the lost minutes went only becomes clear at month end.
With Kesoniti
Downtimes open on their own from the machine signal and the operator picks the reason; loss classes make scrap and downtime cost visible.
- Automatic downtime from the PLC signal
- Loss cost and loss classes
- Instant alert on long downtimes
06
Machinery and commercial vehicles
The typical problem on the floor
Long assembly lines and configured products; a missing part at one station holds up the whole line.
With Kesoniti
The station requests material, the warehouse sees it and delivers; operation confirmations and labor time add up per order.
- Line feeding and material calls
- Confirmation per operation
- Labor and skills tracking
07
Appliances and electronics
The typical problem on the floor
High-volume, multi-variant assembly; the reason a unit fails at the test station must be found fast.
With Kesoniti
Test results and defect reasons are recorded on the line; recurring defects stand out through SPC and reports.
- Test result and defect reason
- Scrap and rework kept apart
- Line performance on the plant TV
08
Pharma and life sciences
The typical problem on the floor
Batch records, traceability and quality release are mandatory; paper records cost time in every audit.
With Kesoniti
Batch, operator and measurement are recorded electronically at each step; approvals and changes are kept in the audit trail.
- Batch and operator traceability
- Approval at the quality gate
- Every change in the audit trail
09
Building materials and wood panels
The typical problem on the floor
Continuous presses and sequence-driven yield; every changeover produces square meters of scrap.
With Kesoniti
Changeovers and scrap reasons are recorded apart; yield and losses per shift show on the plant TV.
- Setup and scrap reasons
- OEE per shift
- Plant TV screens
Common platform
The same foundation in every industry
Operator terminal
Orders, counts, downtime and scrap on a tablet.
Machine signals
Counts and status over S7, OPC UA, Modbus and MQTT.
Traceability
Batch, order, operator and machine linked.
Andon and notifications
Calls to the team, summaries to Teams.
ERP connection
Orders come in, confirmations and goods movements go back.
Your industry is not listed?
If your shop floor has downtime, scrap and records that stay on paper, the problem is one we know. Tell us, and we will say plainly how we can help.
We do not publish customer names. References are shared in conversations, with the customer’s consent.