Operator terminal
Start, pause with a reason and finish with good and scrap quantities. Badge or PIN login on a tablet next to the machine.
Kesoniti Extend · Shop-floor execution and OEE
KesoFloor Early access
Production execution for discrete manufacturing, connected to your ERP.
An operator terminal at every work center, live OEE from what really happened, and andon calls that reach the right person. Production orders, work centers and shifts come from your ERP; goods movements go back to it.
What it fixes
- Operators confirm in the ERP at the end of the shift, from memory or paper
- Downtime is a gap in the data instead of a reason someone can act on
- OEE is calculated in spreadsheets, days later, from planned values
- Quality and maintenance hear about problems after the shift is over
What it does
Downtime and losses
Reason trees grouped into loss classes, taken from your ERP catalogs where they exist. Split and correct stops after the fact.
Live OEE
Availability, performance and quality per work center and shift, calculated from recorded events, not the plan.
Andon and escalation
Calls from the line, browser and phone notifications, Microsoft Teams channels and tiered escalation if nobody responds.
Quality at the line
First-piece approval, inspection points by material and a defect Pareto that quality can act on the same day.
TPM and traceability
TPM checklists that can block the start of work, and batch genealogy across production steps.
KesoFloor up close
From the machine to the ERP, as it happens
At the machine
Operator terminal
The operator starts, stops and finishes work on a tablet next to the machine and sees the count against the target at a glance.
- Badge or PIN login
- Stop reasons in two taps
- Calls, scrap and goods movements
For the supervisor
Machine status
Every machine of the plant on one board: running or down, the order in work, the shift and today’s OEE, refreshed every minute.
- Open stops and calls on the card
- Grouped by area
- List or board view
For maintenance and production
Downtime timeline
Every stop of every machine on a timeline, colored by loss class. Gaps without a reason stand out and can be fixed in bulk.
- Top reasons by lost time
- Correct and split stops
- Bulk reason for empty periods
For management
OEE dashboard
OEE and its three components against the target, with the biggest losses, hourly downtime and the production trend.
- Today, yesterday, 7 or 30 days
- Compared with the period before
- Filter by area and machine
For continuous improvement
Loss analysis
A Pareto of lost time by reason, by loss class and by machine: the place to start the next improvement.
- Pareto with cumulative share
- Loss classes you define
- Worst machines first
For support teams
Andon
Open calls from the line with their waiting time, who is on the way and how the escalation stands.
- Maintenance, quality, logistics
- Escalates when nobody answers
- Phone and Teams notifications
From the machine to the ERP
One data flow, end to end
Signals leave the machine, pass the PLC and the edge agent, become production data in KesoFloor and reach the ERP, the other apps and the people who need to act.
For logistics and quality
Label designer
Design box and pallet labels in the app: text, barcodes, 2D codes, lines and logos, filled from the order and the goods receipt.
- Drag and drop on a millimeter grid
- Code 128, QR and DataMatrix
- Print from the terminal
Screens
Inside the app
The plant today on one page: key figures against yesterday, machines by state and live alerts.
- Good output, OEE, availability
- Critical alerts first
- Customizable widgets
How it works with your ERP
- 01
Read from the ERP
Work centers, capacities, factory calendar and released production order operations.
- 02
Record on the floor
Operators work on the terminal; every start, stop and quantity is time-stamped.
- 03
Post back to the ERP
Goods receipts and component consumption are posted as they happen.
With SAP S/4HANA, it uses
Member of the SAP® PartnerEdge® open ecosystem. SAP and S/4HANA are trademarks or registered trademarks of SAP SE in Germany and other countries.
Availability
Early access. We are onboarding a limited number of pilot plants.
Other products
Production planning and scheduling · Coming soon KesoPlan Plans and schedules your planners can trust, on top of your ERP. Quality assurance · Coming soon KesoQuality Quality checks where the work happens. Health and safety · Coming soon KesoSafe Safety on the shop floor, reported and followed up. Workforce and HR KesoHR Shifts, skills and attendance for the people on the floor. Service desk · Coming soon KesoDesk Requests from the floor, handled and tracked.